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    • Home
    • Engineering
      • Services Overview
      • CAD Drafting Services
      • Computer-Aided-Design
      • Prototyping
      • Machine/System Design
      • Controls / Electrical
      • Pneumatics
    • 3D Printing
    • Machining
    • Quality & Regulatory
      • User Requirement Spec.
      • Functional Design Spec.
      • Metrology
    • Automation & Assembly
      • Low Volume Manufacturing
      • Manual Assembly
      • Extrusion Frames & Assys
    • Industries
      • Med Device & Life Science
    • Contact
Adaptive Industries
  • Home
  • Engineering
    • Services Overview
    • CAD Drafting Services
    • Computer-Aided-Design
    • Prototyping
    • Machine/System Design
    • Controls / Electrical
    • Pneumatics
  • 3D Printing
  • Machining
  • Quality & Regulatory
    • User Requirement Spec.
    • Functional Design Spec.
    • Metrology
  • Automation & Assembly
    • Low Volume Manufacturing
    • Manual Assembly
    • Extrusion Frames & Assys
  • Industries
    • Med Device & Life Science
  • Contact
Medical device manufacturing

Engineering for the Life Sciences & Medical Device

Engineering that drives scientific discovery and medical & biotech innovation.

Partner with Engineering Experts Who Speak Medtech

Chosen as one of NH's leading MedTech Companies

In the high-stakes world of medical technology, precision, compliance, and speed-to-market are everything. 

Whether you’re a startup looking to develop your first device or an established OEM needing specialized engineering support, we have the technical depth, regulatory insight, and industry experience to move you forward. 

We deliver specialized engineering solutions for the life sciences industry—enabling faster R&D, higher throughput, better data quality, and greater operational reliability. Whether you’re developing lab automation systems, diagnostic platforms, or bioprocessing equipment, our multidisciplinary team provides the expertise to turn scientific vision into engineered reality. 

What AI Offers

End-to-End Development for Manufacturing

From concept through commercialization, we offer full lifecycle support, including R&D, prototyping, design for manufacturability, and sustaining engineering. 

Human-Centered Design & Usability Engineering

We integrate human factors engineering to ensure your devices are not only functional, but intuitive and safe for both clinicians and patients. 

Turnkey Pilot Line Design, Build, and Validation

We specialize in designing and building pilot manufacturing lines that help medical device companies transition from development to scalable production—faster, safer, and with regulatory alignment from the start. Whether you're preparing for clinical trials, verification and validation, or early market launch, our pilot lines are built to deliver reliability, repeatability, and compliance. 

  • Process design and equipment selection tailored to your device architecture and manufacturing needs
  • Modular, scalable layouts to support R&D iteration and future transfer to full-scale manufacturing
  • Integration of semi-automated and manual assembly stations for flexibility and cost control
  • Assembly process definition, optimization, and documentation (work instructions, PFMEAs, SOPs)
  • IQ/OQ/PQ support aligned with FDA 21 CFR Part 820 and ISO 13485 requirements
  • Design of experiments (DOE) and statistical process control (SPC) implementation

Unlimited Access to Expertise and Capabilities

Device Assembly & Subassemblies

  • Manual, semi-automated, and fully automated assembly lines
  • Bonding, welding (ultrasonic, heat staking), fastening, and adhesive application
  • Subassemblies for wearables, diagnostic cartridges, delivery systems, and more

Cleanroom Manufacturing

  • ISO Class 7 & 8 certified cleanroom environments
  • Controlled assembly, packaging, and inspection for biocompatible and sterile components
  • Environmental and contamination monitoring to meet regulatory expectations

Component Manufacturing & Sourcing

  • Injection molding of housings, consumables, and fluid path components
  • CNC machining and micromachining for metal and plastic parts
  • Tooling development and maintenance in-house for rapid iteration and reliability

Inspection, Testing & Traceability

  • End-of-line functional and dimensional testing 
  • Leak testing, electrical continuity, vision inspection, and pressure decay testing
  • Lot-level traceability, serialization, and barcode integration for UDI compliance

Packaging and Sterilization Support

  • Blister, pouch, and tray sealing with validated packaging processes
  • Sterilization coordination (EtO, gamma, autoclave) with validation protocol support
  • Labeling services to meet FDA and UDI requirements

Regulatory and Quality System Expertise

  • Design history file (DHF), device master record (DMR), and device history record (DHR) management
  • CAPA and nonconformance management/troubleshooting/closure.

Let's Discuss Your Project!

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